In the competitive world of dry bulk trailer parts, Kerley & Sears Inc. recognizes the significance of choosing the right products to ensure efficiency and profitability. When it comes to aeration solutions, the Solimar Aeration System from Solimar Pneumatics is a name that shines brightly.
Solimar Pneumatics is a global industry leader known for delivering high-performance aeration devices and discharge aids for storage silos, bulk tank trailers, containers, and railroad cars. With a wide-reaching network of knowledgeable distributors spanning over 70 countries, Solimar is the go-to choice for businesses looking to elevate their dry bulk handling capabilities. In this blog post, we’ll explore the power and advantages of the Solimar Aeration System, specifically focusing on the innovative Solimar Fluidizer.
The Power of Solimar Fluidizer
The Solimar Fluidizer is a revolutionary solution designed to enhance the discharge of dry products, including cement, flour, feed, and lime. Unlike traditional fabric aerator pads that merely aerate the product, the Solimar Fluidizer combines the benefits of air movement and vibration to facilitate the smooth flow of dry bulk materials.
Superior Sealing Properties
One of the standout features of the Solimar Fluidizer is its superior sealing capabilities. Regardless of your hopper configuration, whether it’s flat or curved, Solimar Fluidizers excel in preventing the backflow of product into aeration lines, even during flood loading. This means you can trust Solimar to maintain airtight conditions and avoid product waste.
Optimal Air Volume
Efficient pneumatic unloading of bulk trailers relies on the right balance of air volume. Using too much air can lead to unloading more air and less product, which is both inefficient and costly. Solimar Fluidizers are meticulously designed to provide the ideal amount of air volume, ensuring that the unloading process is both economical and effective.
Robust Design
Durability is crucial when it comes to aeration solutions, and Solimar Fluidizers shine in this department. Their robust design is free from weak snap retention legs or flimsy disks that could break or wear prematurely. With Solimar, you get products built to withstand the rigors of the industry.
Stainless Steel Wear Plate
For those dealing with abrasive materials like sand or cement, the stainless steel wear plate offered by Solimar is a game-changer. This wear plate conforms to the industry standard of 1 1/2” holes in the hopper, ensuring durability and longevity even in the harshest working conditions.
Versatile Manifold Housings
Solimar Fluidizers come equipped with versatile manifold housings, available in configurations with 1, 2, or 3 ports. These manifold housings are crafted from FDA-approved materials and are capable of withstanding high operating temperatures. This level of versatility ensures that the Solimar Aeration System can adapt to various operational requirements.
Compatibility
One of the appealing aspects of the Solimar Aeration System is its compatibility with other well-known aerator brands in the industry. Whether you’ve been using Sure Seal, Fruehauf, Heil, or Polar products, Solimar Fluidizer components can serve as direct replacements, simplifying the transition to Solimar solutions.
Exceptional Warranty
Solimar’s Fluidizers have a proven track record in the tank truck industry. This track record enables Solimar to offer a longer warranty compared to most competitors. With thousands of parts in stock, on-time delivery is a guarantee, ensuring that your operations remain smooth and uninterrupted.
Summary
In the world of dry bulk trailer parts, the Solimar Aeration System is a game-changer. Solimar Fluidizers, in particular, offer a superior solution for enhancing the efficiency of dry bulk trailer operations. With exceptional sealing properties, optimal air volume control, a robust design, and compatibility with industry standards, Solimar Fluidizers stand out as a top choice for businesses looking to optimize their dry bulk handling.
Kerley & Sears Inc. proudly offers the Solimar Aeration System, including the innovative Solimar Fluidizer, to help businesses in the dry bulk industry maximize their profitability and customer satisfaction. When you choose Solimar, you’re not just selecting a product; you’re investing in a solution that can transform your operations. Whether you’re working with cement, flour, feed, or lime, Solimar Fluidizers have the power to streamline your processes, reduce waste, and enhance your bottom line. For reliability, durability, and efficiency in dry bulk handling, Solimar Pneumatics is the name to trust.
Need Pneumatic Products in Midlothian, TX?
Kerley & Sears Inc. has been a family-owned and operated business since 1971. We specialize in the sales, service, and repair of pneumatic tools and industrial vacuum parts. With over 50 years in the industry, our customers can expect excellent customer service and can trust our expertise and quality work. We offer resale discounts and free estimates depending on the repair. Call us or stop by today!
Air pressure relief valves play a crucial role in maintaining the safety and functionality of various systems. Dixon Bayco’s air relief valves are designed with precision to ensure efficient operation. To understand how they work, let’s delve into their theory of operation.
Pressure-Actuated Devices: Dixon Bayco’s air relief valves are spring-loaded, pressure-actuated devices. They consist of a valve disc held in a closed position by a spring. Under normal operating conditions, the system pressure isn’t enough to overcome the spring’s load, keeping the valve closed.
Cracking Pressure: When the system pressure begins to approach the spring load, the valve starts to open slightly. This point is known as the cracking pressure or warning pressure. It’s essential to distinguish between cracking pressure and opening pressure, as they represent different levels of system pressure.
Opening Pressure: If the system pressure continues to rise and surpasses the spring load, the valve fully opens. This is the opening pressure, also referred to as the rated or popping pressure. The difference between the cracking pressure and opening pressure is known as “blowdown.”
Relieving Pressure: As the system pressure increases beyond the opening pressure, the valve relieves more air until it reaches its maximum airflow rate. Further pressure increases result in minor flow rate increases. If the system pressure decreases, the valve starts to close but won’t fully re-seat until the pressure drops below the opening pressure.
Matching Valve to System: It’s crucial to match the valve to the system so that the maximum airflow rate of the valve isn’t exceeded. If the valve remains open while the system pressure continues to rise, it can lead to over-pressurization.
Periodic Inspection, Cleaning, and Maintenance
While Dixon Bayco’s air relief valves are designed for reliability, periodic inspection, cleaning, and maintenance are essential to ensure uninterrupted service. In particular, valves used in applications with particulate-laden air require extra attention.
Contamination Prevention: In applications with larger particles, such as grains or plastic pellets, particles can get trapped between valve seating surfaces. Fine particle applications, like cement or flour, can lead to product build-up on the valve seat or poppet surface, preventing proper sealing.
Regular Maintenance: To prevent these issues, regular inspections, cleaning, and maintenance are recommended. Ensure the valve seat and poppet sealing surface are clean, and check the small air vent hole in the top casting for blockages. It’s crucial to carry out these tasks with the valve removed from the system and in a clean environment.
Connection Types: Dixon Bayco’s relief valves come with various connection options, including threaded, cam and groove adapter, or grooved pipe connections. These connections make valve removal, inspection, cleaning, and maintenance more manageable.
Conclusion
Dixon Bayco’s air pressure relief valves are indispensable components in safeguarding the safety and functionality of diverse systems. Their precision-engineered design, encompassing features such as cracking pressure, opening pressure, and effective relieving mechanisms, underscores their crucial role in maintaining optimal pressure levels. However, it’s not just their initial design that ensures consistent performance.
As we’ve explored, periodic inspection, cleaning, and maintenance are vital for long-term, trouble-free operation, particularly in applications with potential contamination concerns. Dixon Bayco’s commitment to flexibility with various connection types further simplifies these maintenance tasks. By understanding and implementing these principles, we can harness the full potential of Dixon Bayco’s air relief valves and contribute to the continued safety and efficiency of our systems.
Got Questions? Let Us Help!
Kerley & Sears Inc. has been a family-owned and operated business since 1971. We specialize in the sales, service, and repair of pneumatic tools and industrial vacuum parts. With over 50 years in the industry, our customers can expect excellent customer service and can trust our expertise and quality work. We offer resale discounts and free estimates depending on the repair. Call us or stop by today!
Relief valves play a crucial role in maintaining the safety and integrity of various systems by releasing excess pressure when it exceeds safe levels. Among the trusted names in the industry, Dixon Bayco stands out for its quality and reliability in manufacturing air pressure relief valves. In this blog post, we will delve into the theory of operation behind Dixon Bayco’s relief valves, exploring how they work and their essential features.
Dixon Bayco Relief Valves Operation
Dixon Bayco’s air relief valves are designed to function as spring-loaded, system-pressure actuated devices. They consist of a valve disc held in a closed position against a valve seat, thanks to the force exerted by a spring. Here’s how they operate:
Initial State: Valve Closed
At normal operating pressures, the spring load on the valve is sufficient to keep it closed. This ensures that the valve does not open under typical conditions.
Warning Pressure
When the system pressure begins to rise and approaches a level where it almost matches the spring load, the valve enters a state known as the warning pressure, cracking pressure, or hissing pressure. At this point, the valve may flutter on the seat, releasing a small amount of air without significantly relieving pressure.
Opening Pressure
As the system pressure continues to increase, it eventually surpasses the spring load. At this stage, the valve opens and remains open as long as the system pressure remains elevated. This point is called the opening pressure, set pressure, or popping pressure.
Full Opening
If the system pressure continues to rise, the valve continues to open further, allowing it to relieve more and more air. When fully open, the valve operates close to its maximum airflow rate. Further increases in system pressure at this stage result in only minor increases in flow rate.
Reseating Pressure and Blowdown
When the system pressure decreases, the valve begins to close. However, it won’t fully re-seat until the pressure drops below the opening pressure. This pressure difference is known as “blowdown,” and the point where reseating occurs is referred to as the reseating pressure.
To ensure safety, it’s crucial to match the valve to the system to be protected so that the maximum airflow rate of the valve is never exceeded. Overpressurization due to the valve relieving less air than is being added to the system can be dangerous.
Conclusion
In the world of pressure relief systems, Dixon Bayco stands as a trusted name, known for its quality and reliability. By understanding how their relief valves operate, we can better appreciate the critical role they play in maintaining safety and system integrity across a wide range of industries. It is through such advanced engineering and commitment to safety that Dixon Bayco continues to be a leader in the industry, providing peace of mind to countless organizations worldwide.
Got Questions? Let Us Help!
Kerley & Sears Inc. has been a family-owned and operated business since 1971. We specialize in the sales, service, and repair of pneumatic tools and industrial vacuum parts. With over 50 years in the industry, our customers can expect excellent customer service and can trust our expertise and quality work. We offer resale discounts and free estimates depending on the repair. Call us or stop by today!
In the world of transportation and logistics, safety and efficiency are paramount. Kerley & Sears Inc., a trusted name in the industry, has partnered with RMC, one of our reliable vendors, to bring you the RMC Automatic Lids, a game-changer in ensuring safe and efficient operations. In this blog post, we will delve into the installation and maintenance of these cutting-edge lids to help you make the most of this innovative product.
RMC Automated Safety System Installation
Safety is our top priority. Before you start the installation process, remember to adhere to all safety requirements and wear the appropriate safety gear. Once you’ve taken the necessary safety precautions, you can proceed with the following steps:
1. Inspection of Components
Upon receiving the RMC Auto Lid, inspect all items to ensure nothing has been damaged during shipping, and all components are present. The following items should be included in your package:
The Auto Lid
Proper Install Kit
Control Box
Quantity of 2 swiveled air fitting elbows (in separate bag in the box containing the lid)
Airline (if ordered)
(Note: The Control Box and Install Kit may arrive in a separate box from the Auto Lid and the Airline roll.)
2. Manhole Ring Surface Preparation
The RMC Automated Safety System is designed to replace the original manual lid with minimal modification to the existing manhole ring. To ensure a proper seal and functionality:
The surface of the manhole ring should be flat and free from defects and material buildup.
If available, use the RMC Resurfacing Tool to resurface the manhole ring.
Maintain a minimum height of 1/8 inch from the surface of the Auto Lid bottom ring to the top of the manhole ring.
WARNING: Do not work on or around the trailer while under pressure. For engineering support, contact RMC Engineering at 800-549-2083 or visit rmcengineering.com.
Installing Your Auto Lid
Now that you’ve prepared the surface, let’s move on to the installation process:
1. Removal of Old Components
Remove the camlocks on the manhole ring along with the old manual lid.
Remove the manual hinge lugs and safety tabs on the manhole ring. Do not remove the camlock ears.
Eliminate any material buildup between the camlock ears.
2. Pin Blocks Installation
Place the six pin blocks (depending on the type of install kit ordered) between the camlock ears using clevis pins with the threaded hole in the pin block facing up. Secure with cotter pins. (Note: The Betts manhole ring has only one ear per camlock and requires two pin blocks per ear. Ensure you order the proper lid and install kit for your trailer.)
For Betts Install Only: Grind down the Betts camlock ears to match the shape of the pin block to avoid interference with the wire form.
3. Auto Lid Attachment
Carefully lift the Auto Lid onto the manhole ring, ensuring that you don’t damage any of the fittings on the underside of the Auto Lid.
Position the Auto Lid so that it opens away from the trailer ladder and is centered over the middle of the trailer.
Secure the Auto Lid to the pin blocks with the provided mounting screws. Ensure that the lid opens and closes freely without any interference. The gap between the Auto Lid gasket and the surface of the manhole ring should be even from side to side.
4. Control Box and Airline Installation
Attach the control box securely on the trailer frame in a convenient location.
Use the labeled airline tubing to attach the 5 airlines required between the control box and the Auto Lid, following the color codes provided.
5. Final Checks
Test the Auto Lid to make sure it opens and closes smoothly and that the airbag inflates for a proper seal.
By following these installation steps meticulously, you can ensure that your RMC Automatic Lid is properly installed, guaranteeing safety and efficiency in your operations. Furthermore, if you ever need maintenance for your lid, we offer comprehensive maintenance services to keep your system in optimal working condition. Remember to drain the trailer brake tank and follow the specified procedures for maintenance to ensure longevity and reliability.
Conclusion
The RMC Automatic Lid, in partnership with Kerley & Sears Inc., is a crucial investment for businesses that prioritize safety and efficiency in their operations. With proper installation and regular maintenance, you can enjoy the full benefits of this innovative safety system while ensuring the well-being of your team and cargo.
Got Questions? Let Us Help!
Kerley & Sears Inc. has been a family-owned and operated business since 1971. We specialize in the sales, service, and repair of pneumatic tools and industrial vacuum parts. With over 50 years in the industry, our customers can expect excellent customer service and can trust our expertise and quality work. We offer resale discounts and free estimates depending on the repair. Call us or stop by today!
When it comes to pneumatic conveying, bulk unloading/loading, and stationary packaging applications, having the right equipment can make all the difference in efficiency and performance. That’s where the T855RS Transport Blower steps in, taking the stage as an upgraded and superior version when compared to its predecessor, the T855 blower. In this article, we’ll delve into the world of blowers and highlight the impressive benefits and features that the T855RS brings to the table.
The T855RS Transport Blower is a game-changer in the world of pneumatic conveying and bulk material handling. Engineered to outperform its forerunner, the T855, this blower comes armed with revolutionary advancements that set it apart.
Revolutionary RS Advanced Technology
One of the standout features of the T855RS is its RS Advanced Technology enhancement, an innovation backed by a patent-pending rotor lobe coating. This cutting-edge technology directly addresses a common inefficiency found in blowers – the phenomenon of “slip,” where air gets trapped and recirculated within the blower rather than being effectively pushed out. The RS Advanced Technology reduces this slip significantly, ensuring that a larger volume of discharge air is effectively pushed out, while simultaneously drawing in cooler inlet air. The results are truly impressive: less torque required, enhanced “useful” air flow, lower operating temperatures, and a quieter operation overall.
Features that Redefine Excellence
The T855RS not only offers the same standard features as its predecessors but also introduces some notable upgrades that contribute to its enhanced performance. These include:
Patent-Pending Technology: The RS Advanced Technology is a groundbreaking addition that sets this blower apart from the rest. Its efficiency-boosting capabilities redefine the standards of performance in the industry.
Optional Adaptor Plate: This feature enhances the blower’s versatility by allowing easy mounting to a wide range of existing vertical L-shape brackets. It streamlines the installation process and ensures compatibility across different setups.
IP69K Rated Breathers: The T855RS is equipped with IP69K rated breathers that provide superior protection against dust and water ingress. This rugged construction ensures the blower’s durability even in challenging environments.
Larger Bearings: The incorporation of larger bearings adds to the blower’s robustness, contributing to its longevity and reliability under heavy usage.
Simplified Design: The T855RS boasts a simple yet efficient design that facilitates smoother operations and easier maintenance, saving valuable time and resources.
Performance Enhancements: With the RS Advanced Technology, the T855RS delivers reduced offload times and net fuel consumption. Its ability to operate at slower speeds translates to quieter runs, minimizing noise pollution in your operational environment.
Temperature Management: The blower’s advanced technology leads to operation at cooler temperatures. This not only extends the lifespan of the equipment but also reduces the frequency of necessary oil changes, thus optimizing maintenance efforts.
Unmatched Specifications
The T855RS Transport Blower’s specifications further underline its superiority:
Air Flow: Ranging from 121 to 1010 CFM** RPM Range: 600 to 3000 Pressure: Continuous operation at 20 psi Vacuum: Capable of maintaining 18” Hg continuously Blower Weight: 376 lbs. dry (380 lbs. with 66 oz. oil) Dimensions: 22.7”L x 12.13”H x 17.97”H Warranty: An impressive 18 months for the blower and 12 months for its parts
A Sound Investment
The T855RS Transport Blower’s advancements and enhanced performance culminate in significant operational and financial benefits. Its ability to deliver yearly operational savings exceeding $3,000* per truck, as demonstrated in a field test involving dry cement hauling in 2020, speaks volumes about its efficiency and value.
Summary
The T855RS Transport Blower represents a remarkable leap forward in blower technology. With its RS Advanced Technology, robust features, unmatched specifications, and impressive savings potential, it proves itself as a worthy upgrade over its predecessor, the T855 blower. Whether you’re engaged in pneumatic conveying, bulk unloading/loading, or stationary packaging, the T855RS promises to elevate your operations to new heights of efficiency and performance.
Upgrade to the T855RS today and experience the future of blowers – where innovation meets reliability, efficiency, and cost savings.
Got Questions? Let Us Help!
Kerley & Sears Inc. has been a family-owned and operated business since 1971. We specialize in the sales, service, and repair of pneumatic tools and industrial vacuum parts. With over 50 years in the industry, our customers can expect excellent customer service and can trust our expertise and quality work. We offer resale discounts and free estimates depending on the repair. Call us or stop by Kerley & Sears Inc. today!
In the competitive world of dry bulk trailer parts, Kerley & Sears Inc. recognizes the significance of choosing the right products to ensure efficiency and profitability. When it comes to aeration solutions, the Solimar Aeration System from Solimar Pneumatics is a name that shines brightly.
Air pressure relief valves play a crucial role in maintaining the safety and functionality of various systems. Dixon Bayco’s air relief valves are designed with precision to ensure efficient operation. To understand how they work, let’s delve into their theory of operation.
Relief valves play a crucial role in maintaining the safety and integrity of various systems by releasing excess pressure when it exceeds safe levels. Among the trusted names in the industry, Dixon Bayco stands out for its quality and reliability in manufacturing air pressure relief valves. In this blog post, we will delve into the theory of operation behind Dixon Bayco’s relief valves, exploring how they work and their essential features.
In the world of transportation and logistics, safety and efficiency are paramount. Kerley & Sears Inc., a trusted name in the industry, has partnered with 
When it comes to pneumatic conveying, bulk unloading/loading, and stationary packaging applications, having the right equipment can make all the difference in efficiency and performance. That’s where the