RMC Automatic Lids
In the world of transportation and logistics, safety and efficiency are paramount. Kerley & Sears Inc., a trusted name in the industry, has partnered with RMC, one of our reliable vendors, to bring you the RMC Automatic Lids, a game-changer in ensuring safe and efficient operations. In this blog post, we will delve into the installation and maintenance of these cutting-edge lids to help you make the most of this innovative product.
RMC Automated Safety System Installation
Safety is our top priority. Before you start the installation process, remember to adhere to all safety requirements and wear the appropriate safety gear. Once you’ve taken the necessary safety precautions, you can proceed with the following steps:
1. Inspection of Components
Upon receiving the RMC Auto Lid, inspect all items to ensure nothing has been damaged during shipping, and all components are present. The following items should be included in your package:
- The Auto Lid
- Proper Install Kit
- Control Box
- Quantity of 2 swiveled air fitting elbows (in separate bag in the box containing the lid)
- Airline (if ordered)
(Note: The Control Box and Install Kit may arrive in a separate box from the Auto Lid and the Airline roll.)
2. Manhole Ring Surface Preparation
The RMC Automated Safety System is designed to replace the original manual lid with minimal modification to the existing manhole ring. To ensure a proper seal and functionality:
The surface of the manhole ring should be flat and free from defects and material buildup.
If available, use the RMC Resurfacing Tool to resurface the manhole ring.
Maintain a minimum height of 1/8 inch from the surface of the Auto Lid bottom ring to the top of the manhole ring.
WARNING: Do not work on or around the trailer while under pressure. For engineering support, contact RMC Engineering at 800-549-2083 or visit rmcengineering.com.
Installing Your Auto Lid
Now that you’ve prepared the surface, let’s move on to the installation process:
1. Removal of Old Components
Remove the camlocks on the manhole ring along with the old manual lid.
Remove the manual hinge lugs and safety tabs on the manhole ring. Do not remove the camlock ears.
Eliminate any material buildup between the camlock ears.
2. Pin Blocks Installation
Place the six pin blocks (depending on the type of install kit ordered) between the camlock ears using clevis pins with the threaded hole in the pin block facing up. Secure with cotter pins. (Note: The Betts manhole ring has only one ear per camlock and requires two pin blocks per ear. Ensure you order the proper lid and install kit for your trailer.)
For Betts Install Only: Grind down the Betts camlock ears to match the shape of the pin block to avoid interference with the wire form.
3. Auto Lid Attachment
Carefully lift the Auto Lid onto the manhole ring, ensuring that you don’t damage any of the fittings on the underside of the Auto Lid.
Position the Auto Lid so that it opens away from the trailer ladder and is centered over the middle of the trailer.
Secure the Auto Lid to the pin blocks with the provided mounting screws. Ensure that the lid opens and closes freely without any interference. The gap between the Auto Lid gasket and the surface of the manhole ring should be even from side to side.
4. Control Box and Airline Installation
Attach the control box securely on the trailer frame in a convenient location.
Use the labeled airline tubing to attach the 5 airlines required between the control box and the Auto Lid, following the color codes provided.
5. Final Checks
Test the Auto Lid to make sure it opens and closes smoothly and that the airbag inflates for a proper seal.
By following these installation steps meticulously, you can ensure that your RMC Automatic Lid is properly installed, guaranteeing safety and efficiency in your operations. Furthermore, if you ever need maintenance for your lid, we offer comprehensive maintenance services to keep your system in optimal working condition. Remember to drain the trailer brake tank and follow the specified procedures for maintenance to ensure longevity and reliability.
Conclusion
The RMC Automatic Lid, in partnership with Kerley & Sears Inc., is a crucial investment for businesses that prioritize safety and efficiency in their operations. With proper installation and regular maintenance, you can enjoy the full benefits of this innovative safety system while ensuring the well-being of your team and cargo.
Got Questions? Let Us Help!
Kerley & Sears Inc. has been a family-owned and operated business since 1971. We specialize in the sales, service, and repair of pneumatic tools and industrial vacuum parts. With over 50 years in the industry, our customers can expect excellent customer service and can trust our expertise and quality work. We offer resale discounts and free estimates depending on the repair. Call us or stop by today!