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Category: Pneumatic Blowers

Superior Lubrication

Gina Stanphill |

In the realm of industrial machinery, particularly in the domain of MD Pneumatic blowers, ensuring optimal performance is not just a matter of routine maintenance – it’s a strategic choice. In a previous blog, we delved into the significance of MD synthetic oil for warranty compliance. Now, as the warranty time frame expires, you may need to explore another exceptional lubricant that goes beyond the ordinary – the AMSOIL PC Series Synthetic Compressor Oil.

Unveiling the AMSOIL PC Series

The AMSOIL PC Series Synthetic Compressor Oil, available in ISO VG 32 to 100, is not just a lubricant; it’s a commitment to longevity and efficiency. This premium compressor lubricant is formulated with cutting-edge technology, featuring top-tier thermally stable PAO synthetics fortified with premium non-detergent additives. The result? A lubricant that stands the test of time, lasting up to 8,000 hours and significantly reducing maintenance and waste oil disposal costs.

Formulated for Efficiency

Efficiency is the hallmark of the AMSOIL PC Series Oil. With low-friction properties, it resists viscosity increase from oxidation, contributing to improved operating efficiency. This not only enhances performance but also translates into cost savings over the long run.

Controls Foam and Reduces Wear

Foam and wear are adversaries of industrial machinery. The AMSOIL PC Series Oil is armed with anti-foam additives and anti-wear fortification. Effective foam control reduces heat, oxidation, and wear, providing protection to high-contact regions. This results in increased compressor life and lower maintenance costs.

Resists Water Contamination

Water contamination is a common challenge in compressors, leading to unwanted oil/water emulsions that cause rust and corrosion. AMSOIL PC Series Oil is hydrolytically stable, resisting acid formation and separating easily from water. This not only simplifies disposal but also extends oil life.

Resists Heat and Oxidation

Operating conditions can be harsh, especially in hot environments. AMSOIL PC Series Oil combines premium synthetic base oils with specialized anti-oxidant additives, resisting varnish, carbon, and acid formation. The result is a lubricant that protects compressors better and lasts longer than petroleum oils.

Safety Advantage

Safety is paramount, and AMSOIL PC Series Oil delivers with an ashless, high-flash-point formulation. While providing improved fire safety, it’s essential to note that it cannot be considered non-flammable. However, it minimizes the incidence of ignition-promoting “hot spots.”

Applications and Recommendations

AMSOIL PC Series Oil finds its application in various industrial scenarios, including single and multistage rotary screw, vane, centrifugal, and reciprocating compressor crankcases and cylinders. It’s versatile enough to be used in vacuum pumps, pressure washer pumps, gears, bearings, blowers, and pumps.

For optimal performance, it is recommended to use the appropriate viscosity of AMSOIL PC Series Oil and follow the manufacturer’s guidelines. The product is designed for drain intervals of 8,000 hours or more under normal operation, with monitoring by oil analysis recommended.

Technical Properties at a Glance

Understanding the technical properties of AMSOIL PC Series Oil is crucial for making an informed choice. Here’s a snapshot of the typical technical properties:

Technical

The compatibility of AMSOIL PC Series Synthetic Compressor Oil extends to various gases, making it a versatile choice for a range of applications. It is compatible with petroleum oils, most synthetic oils, seals, paints, and materials.

Health, Safety, and Warranty

AMSOIL prioritizes health and safety, ensuring that the product, when used as intended, does not pose health concerns. Safety Data Sheets (SDS) are available for reference, emphasizing responsible use and disposal. The product is backed by a Limited Liability Warranty, adding an extra layer of assurance for users.

Compatibility with Materials

The compatibility of AMSOIL PC Series Oil extends to paints, plastics, and elastomers. From epoxy and oil-resistant alkyd to various plastics like ABS and polyamide, this lubricant is designed to coexist seamlessly with a wide range of materials.

It’s important to note the exceptions – AMSOIL PC Series Oil is not recommended for “breathing air” or refrigeration compressors. Additionally, caution is advised with certain plastics and rubber types, as mentioned in the technical properties section.

Contact Us Today

Our commitment to superior lubrication extends beyond words – it’s a promise we uphold here at Kerley & Sears Inc. If you’re ready to elevate your machinery’s performance with the exceptional AMSOIL PC Series Synthetic Compressor Oil, don’t hesitate to reach out to us. We’re here to guide you through the seamless integration of this advanced lubricant into your industrial setup. Whether you have questions about compatibility, need expert advice on application, or want to explore the benefits firsthand, our team is just a message or call away. Contact us today, and let’s embark on a journey of unparalleled lubrication excellence.

The Proper Way to Lubricate Your M-D Pneumatics Blower

Gina Stanphill |

The Proper Way to Lubricate Your M-D Pneumatics Blower

Pneumatic blowers are essential components in various industrial applications, providing the necessary air pressure for pneumatic conveying systems. To ensure the longevity and efficient operation of your M-D Pneumatics blower, proper lubrication is vital. In this guide, we will walk you through the step-by-step process of lubricating your pneumatic blower to keep it running smoothly and avoid potential damage.

Understanding the Importance of Lubrication

Before we dive into the lubrication procedure, it’s crucial to understand why proper lubrication matters. Every M-D Pneumatics blower is factory-tested, oil-drained, and shipped dry. Therefore, it is essential to fill both oil reservoirs to the proper level before starting the blower. Neglecting lubrication can lead to excessive wear and tear, gear and bearing failure, and ultimately, blower failure, which might void the warranty.

Selecting the Right Lubricant

M-D Pneumatics recommends using their MD PLUS full synthetic oil, which is supplied with every M-D Pneumatics Transport Blower. However, before filling the blower, it is essential to confirm the amount of oil required. For applications that require food-grade lubricants, make sure to use only MD FG full synthetic oil.

Filling Procedure

To ensure the proper oil level in your pneumatic blower, always follow this filling procedure:

1. Remove the Fill Plugs: Start by removing the fill plugs from both gear end and drive end oil covers. This will allow you to pour in the oil.

2. Slowly Fill the Oil: Carefully pour oil into the blower until you see oil appearing in the oil sight glass. Keep pouring until the oil level reaches the center of the sight glass.

3. Check the Oil Level: After filling the oil, verify that the oil level is correct in both the gear end and drive end sight glasses.

4. Replace Fill Plugs: Once the oil levels are confirmed, replace the fill plugs that were removed in the first step.

Remember never to mix different types or grades of oil in your M-D Pneumatics Transport Blower, as this can cause serious damage to the gears and bearings.

Precautions and Warnings

Before starting the blower, it is crucial to ensure that oil is present in BOTH ends of the blower. Check BOTH sight glasses to confirm that the oil levels are correct before starting the blower. Failure to do so and operating the blower without proper lubrication can lead to blower failure and void its warranty.

Additionally, it is essential never to attempt to change the oil while the blower is in operation. Changing oil during operation can result in equipment damage and serious personal injury. Always check the oil level while the blower is not running and the truck is parked on a level surface.

Maintenance Schedule

Proper maintenance is vital for the optimal performance and longevity of your pneumatic blower. Follow the maintenance schedule below:

Daily: Check and maintain oil level and add oil as necessary. Also, check the air filter restriction indicator and clean the air filter if necessary.

Weekly: Check the relief valve to ensure it is operating properly.

Monthly: Inspect the entire system for leaks and check the condition of the oil. Change the oil if necessary.

Semiannually: Inspect the drive line bearings for any signs of wear or damage.

As Needed: Change the oil approximately every 500 hours, or as specified in the product manual. Note that the T855RS blower has an oil change interval of up to 4,000 hours, but recommended sooner depending on operating conditions.

Blower Service & Repair

While regular maintenance can significantly prolong the life of your pneumatic blower, major overhauls should only be performed by factory-trained technicians. If you need repair or service for your M-D Pneumatics transport blower, contact us today.

Recommended Lubricants

M-D Pneumatics recommends their MD full synthetic lubricants for their blowers and vacuum boosters. These lubricants are formulated with unique additives that provide maximum protection and extend the life of the product compared to mineral oils or semi-synthetic lubricants. Ensure that you always use the recommended lubricant for your specific blower model and application.

Conclusion

Proper lubrication is essential for the efficient and reliable operation of your M-D Pneumatics pneumatic blower. By following the correct filling procedure and adhering to the maintenance schedule, you can extend the life of your blower and ensure it continues to perform optimally for years to come. Regular maintenance and using recommended lubricants will not only prevent costly repairs but also keep your warranty intact, providing peace of mind for your pneumatic conveying operations.