In the world of transportation and logistics, safety and efficiency are paramount. Kerley & Sears Inc., a trusted name in the industry, has partnered with RMC, one of our reliable vendors, to bring you the RMC Automatic Lids, a game-changer in ensuring safe and efficient operations. In this blog post, we will delve into the installation and maintenance of these cutting-edge lids to help you make the most of this innovative product.
RMC Automated Safety System Installation
Safety is our top priority. Before you start the installation process, remember to adhere to all safety requirements and wear the appropriate safety gear. Once you’ve taken the necessary safety precautions, you can proceed with the following steps:
1. Inspection of Components
Upon receiving the RMC Auto Lid, inspect all items to ensure nothing has been damaged during shipping, and all components are present. The following items should be included in your package:
The Auto Lid
Proper Install Kit
Control Box
Quantity of 2 swiveled air fitting elbows (in separate bag in the box containing the lid)
Airline (if ordered)
(Note: The Control Box and Install Kit may arrive in a separate box from the Auto Lid and the Airline roll.)
2. Manhole Ring Surface Preparation
The RMC Automated Safety System is designed to replace the original manual lid with minimal modification to the existing manhole ring. To ensure a proper seal and functionality:
The surface of the manhole ring should be flat and free from defects and material buildup.
If available, use the RMC Resurfacing Tool to resurface the manhole ring.
Maintain a minimum height of 1/8 inch from the surface of the Auto Lid bottom ring to the top of the manhole ring.
WARNING: Do not work on or around the trailer while under pressure. For engineering support, contact RMC Engineering at 800-549-2083 or visit rmcengineering.com.
Installing Your Auto Lid
Now that you’ve prepared the surface, let’s move on to the installation process:
1. Removal of Old Components
Remove the camlocks on the manhole ring along with the old manual lid.
Remove the manual hinge lugs and safety tabs on the manhole ring. Do not remove the camlock ears.
Eliminate any material buildup between the camlock ears.
2. Pin Blocks Installation
Place the six pin blocks (depending on the type of install kit ordered) between the camlock ears using clevis pins with the threaded hole in the pin block facing up. Secure with cotter pins. (Note: The Betts manhole ring has only one ear per camlock and requires two pin blocks per ear. Ensure you order the proper lid and install kit for your trailer.)
For Betts Install Only: Grind down the Betts camlock ears to match the shape of the pin block to avoid interference with the wire form.
3. Auto Lid Attachment
Carefully lift the Auto Lid onto the manhole ring, ensuring that you don’t damage any of the fittings on the underside of the Auto Lid.
Position the Auto Lid so that it opens away from the trailer ladder and is centered over the middle of the trailer.
Secure the Auto Lid to the pin blocks with the provided mounting screws. Ensure that the lid opens and closes freely without any interference. The gap between the Auto Lid gasket and the surface of the manhole ring should be even from side to side.
4. Control Box and Airline Installation
Attach the control box securely on the trailer frame in a convenient location.
Use the labeled airline tubing to attach the 5 airlines required between the control box and the Auto Lid, following the color codes provided.
5. Final Checks
Test the Auto Lid to make sure it opens and closes smoothly and that the airbag inflates for a proper seal.
By following these installation steps meticulously, you can ensure that your RMC Automatic Lid is properly installed, guaranteeing safety and efficiency in your operations. Furthermore, if you ever need maintenance for your lid, we offer comprehensive maintenance services to keep your system in optimal working condition. Remember to drain the trailer brake tank and follow the specified procedures for maintenance to ensure longevity and reliability.
Conclusion
The RMC Automatic Lid, in partnership with Kerley & Sears Inc., is a crucial investment for businesses that prioritize safety and efficiency in their operations. With proper installation and regular maintenance, you can enjoy the full benefits of this innovative safety system while ensuring the well-being of your team and cargo.
Got Questions? Let Us Help!
Kerley & Sears Inc. has been a family-owned and operated business since 1971. We specialize in the sales, service, and repair of pneumatic tools and industrial vacuum parts. With over 50 years in the industry, our customers can expect excellent customer service and can trust our expertise and quality work. We offer resale discounts and free estimates depending on the repair. Call us or stop by today!
When it comes to pneumatic conveying, bulk unloading/loading, and stationary packaging applications, having the right equipment can make all the difference in efficiency and performance. That’s where the T855RS Transport Blower steps in, taking the stage as an upgraded and superior version when compared to its predecessor, the T855 blower. In this article, we’ll delve into the world of blowers and highlight the impressive benefits and features that the T855RS brings to the table.
The T855RS Transport Blower is a game-changer in the world of pneumatic conveying and bulk material handling. Engineered to outperform its forerunner, the T855, this blower comes armed with revolutionary advancements that set it apart.
Revolutionary RS Advanced Technology
One of the standout features of the T855RS is its RS Advanced Technology enhancement, an innovation backed by a patent-pending rotor lobe coating. This cutting-edge technology directly addresses a common inefficiency found in blowers – the phenomenon of “slip,” where air gets trapped and recirculated within the blower rather than being effectively pushed out. The RS Advanced Technology reduces this slip significantly, ensuring that a larger volume of discharge air is effectively pushed out, while simultaneously drawing in cooler inlet air. The results are truly impressive: less torque required, enhanced “useful” air flow, lower operating temperatures, and a quieter operation overall.
Features that Redefine Excellence
The T855RS not only offers the same standard features as its predecessors but also introduces some notable upgrades that contribute to its enhanced performance. These include:
Patent-Pending Technology: The RS Advanced Technology is a groundbreaking addition that sets this blower apart from the rest. Its efficiency-boosting capabilities redefine the standards of performance in the industry.
Optional Adaptor Plate: This feature enhances the blower’s versatility by allowing easy mounting to a wide range of existing vertical L-shape brackets. It streamlines the installation process and ensures compatibility across different setups.
IP69K Rated Breathers: The T855RS is equipped with IP69K rated breathers that provide superior protection against dust and water ingress. This rugged construction ensures the blower’s durability even in challenging environments.
Larger Bearings: The incorporation of larger bearings adds to the blower’s robustness, contributing to its longevity and reliability under heavy usage.
Simplified Design: The T855RS boasts a simple yet efficient design that facilitates smoother operations and easier maintenance, saving valuable time and resources.
Performance Enhancements: With the RS Advanced Technology, the T855RS delivers reduced offload times and net fuel consumption. Its ability to operate at slower speeds translates to quieter runs, minimizing noise pollution in your operational environment.
Temperature Management: The blower’s advanced technology leads to operation at cooler temperatures. This not only extends the lifespan of the equipment but also reduces the frequency of necessary oil changes, thus optimizing maintenance efforts.
Unmatched Specifications
The T855RS Transport Blower’s specifications further underline its superiority:
Air Flow: Ranging from 121 to 1010 CFM** RPM Range: 600 to 3000 Pressure: Continuous operation at 20 psi Vacuum: Capable of maintaining 18” Hg continuously Blower Weight: 376 lbs. dry (380 lbs. with 66 oz. oil) Dimensions: 22.7”L x 12.13”H x 17.97”H Warranty: An impressive 18 months for the blower and 12 months for its parts
A Sound Investment
The T855RS Transport Blower’s advancements and enhanced performance culminate in significant operational and financial benefits. Its ability to deliver yearly operational savings exceeding $3,000* per truck, as demonstrated in a field test involving dry cement hauling in 2020, speaks volumes about its efficiency and value.
Summary
The T855RS Transport Blower represents a remarkable leap forward in blower technology. With its RS Advanced Technology, robust features, unmatched specifications, and impressive savings potential, it proves itself as a worthy upgrade over its predecessor, the T855 blower. Whether you’re engaged in pneumatic conveying, bulk unloading/loading, or stationary packaging, the T855RS promises to elevate your operations to new heights of efficiency and performance.
Upgrade to the T855RS today and experience the future of blowers – where innovation meets reliability, efficiency, and cost savings.
Got Questions? Let Us Help!
Kerley & Sears Inc. has been a family-owned and operated business since 1971. We specialize in the sales, service, and repair of pneumatic tools and industrial vacuum parts. With over 50 years in the industry, our customers can expect excellent customer service and can trust our expertise and quality work. We offer resale discounts and free estimates depending on the repair. Call us or stop by Kerley & Sears Inc. today!
Power Take Off (PTO) is an essential component in many vehicles and machinery. It allows for the transfer of mechanical energy from the engine to operate various additional equipment. In this blog post, we will delve into the applications, functioning, different varieties, maintenance, and model identification of Power Take Off systems.
Understanding Power Take Off Applications:
PTOs find extensive use in a multitude of industries such as construction, agriculture, manufacturing, and transportation. They provide power to auxiliary equipment, blowers, including hydraulic pumps, generators, winches, and compressors. For instance, in the agricultural sector, PTOs enable the operation of machinery such as balers, mowers, and sprayers, enhancing productivity and efficiency.
How Power Take Off Works:
To comprehend how PTOs work, we must grasp the underlying principles. PTO systems typically consist of a drive gear attached to the engine or transmission, which transmits rotational power. This power is then transferred to an output shaft ( drive shaft), often via a clutch mechanism, where it can be used to drive various external machines. The PTO’s operation is synchronized with the vehicle’s engine speed to ensure the efficient transfer of power.
Varieties of Power Take Off:
PTOs come in various types based on their mounting method, features, and applications. The customer may have a side mount or rear mount depending on their specific vehicle or machinery requirements. Each type offers unique advantages such as easy access, improved versatility, or reduced maintenance needs. By selecting the appropriate PTO, customers can optimize operations and achieve better overall performance.
Power Take Off Maintenance:
To ensure optimal functioning, regular maintenance is crucial. Neglecting PTO maintenance can lead to operational issues, decreased efficiency, and potential breakdowns. Here are a few maintenance tips to keep in mind:
1. Regular Inspection: Routinely inspect the PTO for any signs of wear and tear, leaks, or loose connections. Address any issues promptly to prevent further damage.
2. Cleanliness: Regularly clean the PTO system, removing any debris, dirt, or contaminants that may affect its performance. Ensure that the area around the PTO remains clean to prevent ingress of harmful substances.
3. Proper Installation: Ensure that the PTO is installed correctly, following the manufacturer’s instructions carefully. Improper installation can lead to misalignment, excessive vibrations, and premature wear.
Finding the Model Number:
For customers seeking replacement parts or identifying their PTO model, locating the model number is essential. Here’s a model identification breakdown:
1. Locate the PTO: First, identify the PTO’s physical location on your vehicle or equipment. It may be near the transmission or mounted externally.
2. Look for Identification Plates: PTOs typically have identification plates or labels attached to the housing. These plates contain crucial information, including the model number.
3. Decode the Model Number: The model number comprises alphanumeric codes, often with specific meanings assigned by the manufacturer. Consult the manufacturer’s documentation or website to decipher the code and determine your PTO’s specific details.
OR
You can provide the transmission model number or PTO model number to K&S and we will be happy to assist in finding the correct PTO that works best for your truck and blower.
Conclusion:
Power Take Off systems play a significant role in various industries, bringing forth efficient power transmission to auxiliary equipment. Understanding its applications, working principles, types, and maintenance practices are vital for customers. By following proper maintenance procedures and knowing how to identify the model number, users can ensure the longevity and optimal functioning of their PTO. Remember, a well-maintained PTO translates into enhanced productivity and reliable performance for the equipment it powers.
Got Questions? Let Us Help!
Kerley & Sears Inc. has been a family-owned and operated business since 1971. We specialize in the sales, service, and repair of pneumatic tools and industrial vacuum parts. With over 50 years in the industry, our customers can expect excellent customer service and can trust our expertise and quality work. We offer resale discounts and free estimates depending on the repair. Give us a callor stop by today!
Trailer maintenance is an essential part of ensuring smooth and efficient operations in the transportation industry. A well-maintained trailer not only saves time but also increases profitability on each load. On the other hand, neglecting trailer maintenance can lead to longer unloading times, increased fuel consumption, and potential damage to the trailer and its components. In this blog post, we will discuss the importance of properly maintaining your trailer and highlight some key areas that require regular attention.
1. The Importance of Trailer Maintenance
Proper trailer maintenance is crucial for several reasons. Firstly, a well-maintained trailer ensures faster and safer unloading of products. An improperly maintained trailer can experience leaks or cracks in its valves, aeration system, and check valves, which can slow down the unloading process. This not only wastes time but also puts additional strain on the blower and increases fuel consumption for the truck.
Secondly, maintaining the trailer’s pop-off valve and gauges is equally important. If these components malfunction, there is a risk of over-pressurizing the trailer. Over-pressurization can cause the relief valve to go off, potentially leading to damage to the product line during unloading.
2. Check Gauges
One crucial aspect of trailer maintenance is regularly checking the gauges. Faulty gauges can lead to over-pressurization of the trailer and cause the relief valve to activate. To ensure the gauges are working correctly, visually inspect them for any signs of damage or fluid leakage. Broken needles or leaking gauges should be replaced immediately. Additionally, check the lines connected to the gauges to ensure they are clear of any product buildup that could result in false readings or no pressure reading at all.
3. Check Trailer Relief Valve
The trailer relief valve is responsible for releasing excess pressure to prevent damage to the trailer and its components. It is essential to remove and pressure test the relief valve regularly to ensure it is functioning correctly. If any issues are detected, such as failure to release pressure or excessive pressure release, the relief valve should be replaced promptly.
4. Inspect Check Valves
Check valves play a crucial role in preventing product backflow and maintaining the proper flow direction during unloading. Regular inspection of the check valves is necessary to ensure they are functioning correctly. The lid of the check valve should be removed, and the flapper inspected to ensure it is correctly sealed. If the check valve fails to seal properly, it can lead to clogging of the trailer, causing the product to bypass into the blower. This can result in overheating, damage to the blower, and other components.
5. Inspect Aeration
The aeration system in a trailer helps to maintain product flow during unloading. It is vital to check the aeration system for any leaks, including the manifolds and hoses. Additionally, inspect the hopper savers and the blue cones inside the tank for any signs of damage or wear. Faulty components such as the Solimar disk or hopper savers can allow product and pressure to escape back into the lines, causing clogging and prolonging unloading times.
6. Inspect Pads
If your trailer includes pads, it is essential to regularly check them for obstructions, build-up, and damage. Ensure that the pads are in good condition and free from any debris that could hinder unloading operations. If the trailer has flo cones, inspect them for signs of wear or damage.
7. Check Butterfly Valves
Butterfly valves are critical for controlling the flow of product during unloading. Regularly inspect the butterfly valves to ensure they are opening, closing, and sealing properly. Check for any signs of wear on the rubber seats and the valve disk. Damaged or faulty butterfly valves can cause pressure to escape, forcing the blower to work harder.
Final Thoughts
Maintaining your trailer is essential for efficient and profitable operations in the transportation industry. Regularly checking and inspecting various components, including gauges, relief valves, check valves, aeration systems, pads, and butterfly valves, will help prevent potential issues and ensure a smooth unloading process. By investing time into trailer maintenance, you can save time, reduce fuel consumption, and increase overall efficiency per load.
The Proper Way to Lubricate Your M-D Pneumatics Blower
Pneumatic blowers are essential components in various industrial applications, providing the necessary air pressure for pneumatic conveying systems. To ensure the longevity and efficient operation of your M-D Pneumatics blower, proper lubrication is vital. In this guide, we will walk you through the step-by-step process of lubricating your pneumatic blower to keep it running smoothly and avoid potential damage.
Understanding the Importance of Lubrication
Before we dive into the lubrication procedure, it’s crucial to understand why proper lubrication matters. Every M-D Pneumatics blower is factory-tested, oil-drained, and shipped dry. Therefore, it is essential to fill both oil reservoirs to the proper level before starting the blower. Neglecting lubrication can lead to excessive wear and tear, gear and bearing failure, and ultimately, blower failure, which might void the warranty.
Selecting the Right Lubricant
M-D Pneumatics recommends using their MD PLUS full synthetic oil, which is supplied with every M-D Pneumatics Transport Blower. However, before filling the blower, it is essential to confirm the amount of oil required. For applications that require food-grade lubricants, make sure to use only MD FG full synthetic oil.
Filling Procedure
To ensure the proper oil level in your pneumatic blower, always follow this filling procedure:
1. Remove the Fill Plugs: Start by removing the fill plugs from both gear end and drive end oil covers. This will allow you to pour in the oil.
2. Slowly Fill the Oil: Carefully pour oil into the blower until you see oil appearing in the oil sight glass. Keep pouring until the oil level reaches the center of the sight glass.
3. Check the Oil Level: After filling the oil, verify that the oil level is correct in both the gear end and drive end sight glasses.
4. Replace Fill Plugs: Once the oil levels are confirmed, replace the fill plugs that were removed in the first step.
Remember never to mix different types or grades of oil in your M-D Pneumatics Transport Blower, as this can cause serious damage to the gears and bearings.
Precautions and Warnings
Before starting the blower, it is crucial to ensure that oil is present in BOTH ends of the blower. Check BOTH sight glasses to confirm that the oil levels are correct before starting the blower. Failure to do so and operating the blower without proper lubrication can lead to blower failure and void its warranty.
Additionally, it is essential never to attempt to change the oil while the blower is in operation. Changing oil during operation can result in equipment damage and serious personal injury. Always check the oil level while the blower is not running and the truck is parked on a level surface.
Maintenance Schedule
Proper maintenance is vital for the optimal performance and longevity of your pneumatic blower. Follow the maintenance schedule below:
Daily: Check and maintain oil level and add oil as necessary. Also, check the air filter restriction indicator and clean the air filter if necessary.
Weekly: Check the relief valve to ensure it is operating properly.
Monthly: Inspect the entire system for leaks and check the condition of the oil. Change the oil if necessary.
Semiannually: Inspect the drive line bearings for any signs of wear or damage.
As Needed: Change the oil approximately every 500 hours, or as specified in the product manual. Note that the T855RS blower has an oil change interval of up to 4,000 hours, but recommended sooner depending on operating conditions.
Blower Service & Repair
While regular maintenance can significantly prolong the life of your pneumatic blower, major overhauls should only be performed by factory-trained technicians. If you need repair or service for your M-D Pneumatics transport blower, contact us today.
Recommended Lubricants
M-D Pneumatics recommends their MD full synthetic lubricants for their blowers and vacuum boosters. These lubricants are formulated with unique additives that provide maximum protection and extend the life of the product compared to mineral oils or semi-synthetic lubricants. Ensure that you always use the recommended lubricant for your specific blower model and application.
Conclusion
Proper lubrication is essential for the efficient and reliable operation of your M-D Pneumatics pneumatic blower. By following the correct filling procedure and adhering to the maintenance schedule, you can extend the life of your blower and ensure it continues to perform optimally for years to come. Regular maintenance and using recommended lubricants will not only prevent costly repairs but also keep your warranty intact, providing peace of mind for your pneumatic conveying operations.
In the world of transportation and logistics, safety and efficiency are paramount. Kerley & Sears Inc., a trusted name in the industry, has partnered with RMC, one of our reliable vendors, to bring you the RMC Automatic Lids, a game-changer in ensuring safe and efficient operations. In this blog post, we will delve into the installation and maintenance of these cutting-edge lids to help you make the most of this innovative product.
When it comes to pneumatic conveying, bulk unloading/loading, and stationary packaging applications, having the right equipment can make all the difference in efficiency and performance. That’s where the